AMS 6061 Aluminum Tube Pipe Aircraft Grade
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AMS 6061 Aluminum Tube Pipe Aircraft Grade

6061 alloy is renowned as a "universal alloy" due to its comprehensive performance characteristics and wide range of applications. Aluminum tubes are a common product form of 6061 alloy, with T6 and T4 tempers being the most widely used for their performance and applications.

Chalco manufactures 6061 aluminum tubes using various processes, including drawing, extrusion, forging, and casting, to meet different customer demands for shapes and performance, ensuring excellent strength and surface quality. The product shapes include round, square, rectangular, and oval, catering to various application needs across a wide range of industries.

Not every aluminum tube can be called Aerospace-Grade

Aerospace-grade aluminum tubes meet strict standards for high strength, lightweight, and corrosion resistance, requiring AMS, BAC, and other certifications to ensure safety and reliability in aerospace applications. Chalco's 6061 aluminum tubes have reached aerospace-grade standards, received multiple certifications, and are trusted by numerous airlines. Their quality ensures reliable application across various industries. We welcome new partnerships for mutual growth.Quick Quote

Chalco's Quality Management Certification: AS9100, OHSAS 18001, ISO14001, ISO 9001, NADCAP HT, NADCAP NDT, IATP16949;

Specification for Chalco 6061 aluminum tube:

  • AMS 4079 6061-0 Drawn Seamless Aluminum Tube Close Tolerence; AMS 4080 6061-0 Drawn Seamless Aluminum Tube
  • AMS 4081 6081-T4 Drawn Seamless Hydraulic Aluminum Tube
  • AMS 4082 6061-T6 Drawn Seamless Aluminum Tube; AMS 4083 6061-T6 Drawn Seamless Hydraulic Aluminum Tube;
  • QQ-A-225/8 6061-T6 / T651 Cold finished bar, tube, section;
  • WW-T-700/6 6061-T6 Seamless, drawn tube; MIL-T-7081 6061-T6 Hydraulic aluminum tube; EN 2392 6061-T6 Aluminum Tube

aerospace certification

6061 aluminum tube dimension

Extruded aluminum round tube pipe Outer diameter 6-500mm; Wall thickness 0.5-50mm
Extruded aluminum square tube pipe 10*10-300*300mm; Wall thickness 1-10mm
Cold drawn round tube pipe Outer diameter 1-20mm Wall thickness 0.1-0.5mm
Seamless round tube pipe The biggest diameter can be 500-1320mm, hot selling diameter 90-300mm Wall thickness 5-20mm, length can be 1300mm
Seamless square tube pipe The biggest outer diameter can be 1200mm*1200mm Wall thickness 5-20mm or more, Length can be 1300mm
Spiral welded round pipe Max. outer diameter 1580mm Wall thickness 14mm
Forged aluminum round tube pipe Outer diameter 200-1000mm Wall thickness 20-100mm
Sch40 Sch80 aluminum 6061 tube pipe Outer diameter 1/8''-12''; check the [6061 SCH40 SCH80 tube size table] Wall thickness sch40 sch80

Product types of Chalco 6061 aluminum tubing

  •  seamless drawn aluminum tube
    6061 seamless drawn aluminum tube pipe

    Temper: T4, T6, T651

    Widely used in aerospace, automotive, precision instruments, and construction for its high strength and precise tolerances, ideal for pressure-resistant, corrosion-resistant, and lightweight applications.

    High strength Precise tolerances Corrosion resistance
  • extruded aluminum tube pipe
    6061 extruded aluminum tube pipe

    Temper: T6, T651, T6511

    Commonly used in structural applications like building frameworks, mechanical components, sports equipment, and marine structures, valued for its strength and machinability.

    Excellent machinability High strength versatility
  • drawn seamless hydraulic
    6061 drawn seamless hydraulic Al tube pipe

    Temper: T4

    Designed for hydraulic systems and high-pressure applications in aerospace, automotive, and industrial equipment.

    High-pressure resistance Good formability Hydraulic-specific
  • telescopic aluminum tube
    6061 telescopic aluminum tube pipe

    Shape: round, square, rectangular, oval

    designed for adjustable applications where varying lengths are required. Made from 6061 aluminum alloy, it offers excellent strength and durability.

    Adjustable Lightweight Durable
  • large diameter seamless aluminum tube
    6061 large diameter seamless aluminum tube pipe

    Diameter: the biggest diameter can be 1320mm, square tube can reach 1200*1200

    Chalco 50, 000-ton vertical hot extrusion press equipment produces seamless pipes with larger diameters, more flexible wall thicknesses, and greater lengths. This patent fills the technical gap in producing large-diameter, long seamless pipes.

    High structural integrity wall thickness of 200 millimeters length of 12 meters
  •  large diameter spiral weld aluminum pipe
    6061 large diameter spiral weld aluminum pipe

    Diameter: max. outer diameter 1580mm

    Combines high strength with a unique spire welding process, ideal for applications needing large diameter pipes with enhanced structural integrity.

    Spiral welded Cost-effective for large sizes

Product shapes of Chalco aerospace grade aluminum tube

  • 6061 round aluminum tubing
    6061 round aluminum tubing

    Strong and versatile, ideal for structural and aerospace applications.

    check the [6061 round tube size table]

  • 6061 aluminum square tubing
    square tube

    Provides strength and rigidity, perfect for structural frames.

    check the [6061 square tube size table]

  • 6061 aluminum rectangular tubing
    rectangular

    Durable and strong, used in manufacturing and construction.

  • 6061 aluminum oval tubing

    Aerodynamic and strong, suited for specialized structural applications.

Why Chalco 6061 aluminum tubing is popular across industries

6061 aluminum tube in Aerospace

The primary partners for 6061 aerospace-grade aluminum tubes are major airlines, and the product has received quality certifications, demonstrating its extensive application in the aerospace sector.

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Aerospace Field
  • Round aluminum 6061 tubing: Fuselage Structure, Fuel System, Hydraulic System
  • Square aluminum 6061 tubing: Wing Framework, Landing Gear, Door Frame
  • Rectangular aluminum 6061 tubing: Beams and Supports, Fuselage Connection Parts, Aircraft Interior Structure
  • Oval aluminum 6061 tubing: Aerodynamic Components, Tail Support, Pneumatic Ducts

6061 streamlined support tubing

Feature: aerodynamic design

Application: used in various support areas such as piping and guide rails for hydraulic or pneumatic systems.

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streamlined support tubing

6061 aluminum tube in Automotive

Feature: light weight, formability and corrosion resistance

Application: used for frames, suspension systems, and radiators.

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Automotive Industry

6061 aluminum tube in Construction and Structural

Feature: good machinability

Application: used in building structures and frameworks.

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Construction and Structural

6061 aluminum tube in Sports Equipment

Feature: aerodynamic design

Application: used for bicycle frames and sporting gear.

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Sports Equipment

6061 aluminum tube for Bicycle

Feature: high strength, lightweight

Application: used in bicycle frames, providing durability, enhancing performance, and reducing overall weight.

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tube for Bycicle

6061 aluminum tubular buspipe

Feature: conductive, durable, lightweight

Application: power distribution, electrical bus systems, industrial power grids

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tubular buspipe

Characteristics of Chalco 6061 aluminum tubing

Chalco's 6061 aluminum tubing is widely used in applications where high strength, corrosion resistance, and workability are essential. Quick Quote

  • High Strength-to-Weight Ratio: 6061 aluminum offers excellent strength while remaining lightweight, making it ideal for structural and engineering applications.
  • Good Corrosion Resistance: It has strong resistance to corrosion, particularly in marine and industrial environments.
  • Excellent Machinability: 6061 aluminum tubing is easy to machine, suitable for complex and precise parts manufacturing.
  • Weldability: This alloy can be welded using various techniques, maintaining strength after welding.
  • Versatile Heat Treatment Options: 6061 aluminum tubing can be heat-treated to different tempers (e.g., T6) for enhanced mechanical properties.
  • High Durability: Its durability makes it well-suited for aerospace, automotive, and construction industries.
  • Anodizing Capability: It can undergo anodizing to improve surface hardness and aesthetics, making it suitable for decorative or protective coatings.
Comparative Characteristics
Temper Corrosion Resistance Cold Workability2 Machinability3 Anodize Response2 Brazeability4 Weldability4
General1 Stress2 Gas Arc Spot
O B A A D A A A A B
T4 B B B C A A A A A
T6 B A C C A A A A A

1 Ratings A through E are relative ratings in decreasing order of merit, based on exposures to sodium chloride solution by intermittent spraying or immersion. Alloys with A and B ratings can be used in industrial and seacoast atmospheres without protection. Alloys with C, D and E ratings generally should be protected at least on faying surfaces.

2 Stress-corrosion cracking ratings are based on service experience and laboratory tests of specimens exposed to the 3.5% sodium chloride alternate immersion test.

A= No known instance of failure in service or in laboratory tests.

B= No known instance of failure in service; limited failures in laboratory tests of short transverse specimens.

C= Service failures with sustained tension stress acting in short transverse direction relative to grain structure; limited failures in laboratory tests of long transverse specimens.

D= Limited service failures with sustained longitudinal or long transverse

3 Ratings A through D for Workability (cold), A through E for Machinability and A through C for Anodize Response, are relative ratings in decreasing order of merit.

4 Ratings A through D for Weldability and Brazeability are relative ratings defined as follows:

A= Generally weldable by all commercial procedures and methods.

B= Weldable with special techniques or for specific applications that justify preliminary trials or testing to develop welding procedure and weld performance.

C= Limited weldability because of crack sensitivity or loss in resistance to corrosion and mechanical properties.

D= No commonly used welding methods have been developed.

Chemical composition of 6061 aluminum alloy

6061 Alloy %
Si 0.40-0.80
Fe 0.70
Cu 0.150.40
Mn 0.15
Mg 0.80-1.20
Cr 0.04-0.35
Ni -
Zn 0.25
Ti 0.15
Al Remainder

Mechanical property of 6061 aircraft drawn seamless aluminum tube

Alloy Temper Wall thickness mm Tensile mechanical properties at room temperature
Tension strength MPa Yield strength MPa Elongation %
Full cross-section specimen other samples
A 50mm A 50mm A
Not less than
6061 O ≤20.00 ≤152 ≤97 15.00 15.00
T4 0.64-1.24 ≥207 ≥10 16.00 14.00
>1.24-6.58 ≥207 ≥10 18.00 16.00
>6.58-12.70 ≥207 ≥10 20.00 18.00
T42 0.64-1.24 ≥207 ≥97 16.00 14.00
>1.24-6.58 ≥207 ≥97 18.00 16.00
>6.58-12.70 ≥207 ≥97 20.00 18.00
T6, T62 0.64-1.24 ≥290 ≥241 10.00 8.00
>1.24-6.58 ≥290 ≥241 12.00 10.00
>6.58-12.70 ≥290 ≥241 14.00 12.00
T8 >0.91-8.89 ≥310 ≥276 8.00

Chalco-more than just a product supplier

When you need 6061 aluminum tube products, you may require more than just the product itself. A supplier that can provide additional precision services like cutting, bending, drilling, welding, surface treatment, and end forming can significantly shorten your project timeline and reduce costs.Quick Quote

Cutting: precisely cutting the aluminum tube to the specified length to meet specific application requirements.

Bending: bending the aluminum tube to specific angles or shapes as required by the application.

Drilling: drilling holes in the aluminum tube for connection, assembly, or other installation needs.

Welding: welding the aluminum tube to other metal parts or pipes to form complex structures or systems.

Surface treatment: includes anodizing, plating, coating, etc., to enhance corrosion resistance, improve appearance, or provide specific functionality.

End forming: adjusting the diameter of one or both ends of the aluminum tube to connect with other pipes or components.

Precision machining: some customers may require higher precision machining, such as turning the inner and outer diameters or end face processing, to meet high standards for assembly.

Chalco other hot selling aerospace grade aluminum tube products

Knowledge centre of 6061 aluminum tube

6061 vs. 6063

Similarities: Both are types of 6061 series aluminum alloys, suitable for extrusion and used in building and structural applications.

Differences: 6061 aluminum tubing offers higher strength, suitable for applications that require substantial stress resistance; 6063 aluminum tubing is better for applications needing excellent surface finish and complex extrusion shapes, such as window and door frames.

6061 vs. 7075

Similarities: Both are aluminum alloys suitable for various industrial applications and can be processed through extrusion and machining.

Differences: 6061 aluminum tubing offers better machinability and corrosion resistance, making it suitable for medium-strength applications; 7075 aluminum tubing provides higher strength, ideal for high-stress applications like aerospace.

6061 vs. 5052

Similarities: Both have good machinability and formability and are used in various industrial and structural applications.

Differences: 6061 aluminum tubing has higher strength, suitable for high-strength applications; 5052 aluminum tubing has superior corrosion resistance, making it suitable for harsh environments like marine and chemical applications.

6061 6063 aluminum tube vs pipe

Grade Buy PIPE Buy RECTANGULAR TUBE Buy ROUND TUBE Buy SQUARE TUBE
6061
6061 Drawn Seamless
6061 Ext
6061 Extruded Seamless
6061 Extruded Structural
6063
6063 Ext

FAQ for purchasing 6061 aluminum tubes in aerospace grade

Q: How do I determine the right size and thickness for my project?

A: Select the appropriate outer diameter, wall thickness, and length based on your specific requirements and intended use.

Q: Is 6061 aluminum always the right choice?

A: While 6061 is a commonly used aluminum alloy, assess whether it's the best fit for your application, as different scenarios may require different aluminum tube materials.

Q: What about quality and performance?

A: Before buying, ensure that the quality and performance of the 6061 aluminum tube meet relevant standards, including factors like strength, toughness, and corrosion resistance.

Q: Does the production process matter?

A: Yes, the production process affects surface smoothness, inner and outer diameter precision, weld quality, and overall performance. Consider the process's impact on your specific needs.

Q: How do I choose a reliable manufacturer?

A: When purchasing, opt for a reputable manufacturer with the necessary qualifications and a good track record. Companies like Chalco Aluminum can provide quality products and dependable after-sales service.

Q: What about pricing and delivery times?

A: Inquire about the price and delivery schedule of aluminum tubes. Companies like Chalco Aluminum maintain a large stock of 6061 aluminum tubes in various specifications, ensuring quick access to the required products when you need them.

Size table of Chalco 6061 aerospace grade aluminum tube pipe

Hot selling size reference table for 6061 aluminum round tube

The following are some of the 6061 aluminum round tube sizes in our inventory. You can click to view more details and specific dimensions of the 6061 aluminum round tubes.

Size OD Wall Thickness Length
3/8" x .049" 3/8" .049" 144.00"
1/2" x .120" 1/2" .120" 144.00"
5/8" x .035" 5/8" .035" 144.00"
3/4" x .125" 3/4" .125" 288.00"
1" x .083" 1" .083" 144.00"
1" x .125" 1" .125" 288.00"
1" x .250" 1" .250" 288.00"
1-1/4" x .125" 1-1/4" .125" 288.00"
1-1/4" x .250" 1-1/4" .250" 288.00"
1-1/2" x .125" 1-1/2" .125" 288.00"
1-1/2" x .250" 1-1/2" .250" 288.00"
1-3/4" x .065" 1-3/4" .065" 144.00"
1-3/4" x .125" 1-3/4" .125" 288.00"
2" x .083" 2" .083" 144.00"
2" x .125" 2" .125" 288.00"
2" x .250" 2" .250" 288.00"
2" x .375" 2" .375" 288.00"
2-1/4" x .125" 2-1/4" .125" 288.00"
2-1/4" x .375" 2-1/4" .375" 288.00"
2-1/2" x .125" 2-1/2" .125" 288.00"

Hot selling size reference table for 6061 aluminum square tube

The following are some of the 6061 aluminum square tube sizes in our inventory. You can click to view more details and specific dimensions of the 6061 aluminum square tubes.

Size OD Wall Thickness Length
3/4" x 3/4" x 0.062" 3/4 x 3/4" 0.062" 253.00"
3/4" x 3/4" x 1/8" 3/4 x 3/4" 1/8" 253.00"
1" x 1" x 0.062" 1 x 1" 0.062" 253.00"
1" x 1" x 1/8" 1 x 1" 1/8" 253.00"
1-1/4" x 1-1/4" x 1/8" 1-1/4 x 1-1/4" 1/8" 253.00"
1-1/2" x 1-1/2" x 1/8" 1-1/2 x 1-1/2" 1/8" 253.00"
1-3/4" x 1-3/4" x 1/8" 1-3/4 x 1-3/4" 1/8" 253.00"
2" x 2" x 1/8" 2 x 2" 1/8" 252.00"
2" x 2" x 3/16" 2 x 2" 3/16" 253.00"
2" x 2" x 1/4" 2 x 2" 1/4" 253.00"
2-1/2" x 2-1/2" x 1/8" 2-1/2 x 2-1/2" 1/8" 253.00"
2-1/2" x 2-1/2" x 3/16" 2-1/2 x 2-1/2" 3/16" 253.00"
3" x 3" x 1/8" 3 x 3" 1/8" 253.00"
3" x 3" x 3/16" 3 x 3" 3/16" 253.00"
3" x 3" x 1/4" 3 x 3" 1/4" 253.00"
4" x 4" x 1/8" 4 x 4" 1/8" 253.00"
4" x 4" x 1/4" 4 x 4" 1/4" 253.00"

Hot selling size reference table for 6061 aluminum Sch40 Sch80 tube pipe

The following are some of the SCH40 SCH80 6061 aluminum tube sizes in our inventory. You can click to view more SCH40 SCH80 aluminum tube products.

Nominal Pipe Size Schedule number OD ID WT Weight Per Ft
1/8 Sch40 0.405 0.269 0.068 0.085
Sch80 0.215 0.095 0.109
1/4 Sch40 0.540 0.364 0.088 0.147
Sch80 0.302 0.119 0.185
3/8 Sch40 0.675 0.493 0.091 0.196
Sch80 0.423 0.126 0.256
1/2 Sch40 0.840 0.622 0.109 0.294
Sch80 0.546 0.147 0.376
3/4 Sch40 1.050 0.824 0.113 0.391
Sch80 0.742 0.154 0.510
1 Sch40 1.315 1.049 0.133 0.581
Sch80 0.957 0.179 0.751
1 1/4 Sch40 1.660 1.380 0.140 0.786
Sch80 1.278 0.191 1.037
1 1/2 Sch40 1.900 1.61 0.145 0.940
Sch80 1.500 0.200 1.256
2 Sch40 2.375 2.067 0.154 1.260
Sch80 1.939 0.218 1.737
2 1/2 Sch40 2.875 2.469 0.203 2.004
Sch80 2.323 0.276 2.650
3 Sch40 3.500 3.068 0.216 2.620
Sch80 2.900 0.300 3.574
3 1/2 Sch40 4.000 3.548 0.226 3.150
Sch80 3.364 0.318 4.326
4 Sch40 4.500 4.026 0.237 3.733
Sch80 3.826 0.337 5.183
5 Sch40 5.563 5.047 0.258 5.06
Sch80 4.813 0.375 7.188
6 Sch40 6.625 6.065 0.280 6.564
Sch80 5.761 0.432 9.884
8 Sch40 8.625 7.981 0.322 9.88
Sch80 7.625 0.500 15.010
10 Sch40 10.75 10.020 0.365 14.000
Sch80 9.562 0.594 22.290
12 Sch40 12.75 11.938 0.375 18.520
Sch80 11.374 0.688 30.660
Metric diameter Outer diameter Metric wall thickness
A series B series Sch40 Sch80
15 21.3 18 2.9 3.6
20 26.9 25 2.9 4.0
25 33.7 32 3.2 4.5
32 42.2 38 3.6 5.0
40 48.3 45 3.6 5.0
50 60.3 57 4.0 5.6
65 76.1 76 5.0 7.1
80 88.9 89 5.6 8.0
90 101.6 - 5.9 8.0
100 114.3 108 6.3 8.8
125 139.7 133 7.1 10.0
150 168.3 159 8.0 11.0
200 219.1 219 8.8 12.5
250 273.0 273 10.0 16.0
300 323.9 325 11.0 17.5
350 233.6 377 12.5 20.0
400 406.4 426 14.2 22.2
450 457.0 478 16.0 25.0
500 508.0 529 - 28.0
550 559 - 17.5 30.
600 610 630 2.9 32.0

Chalco can provide you the most comprehensive inventory of aluminum products and can also supply you customized products. Precise quotation will be provided within 24 hours.

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