Chalco's capacity for aerospace grade aluminum products
Chalco can ensure that our 6061 aluminum forgings have sufficient strength, toughness, corrosion resistance and reliability in aerospace applications.Welcome contact
- AS9100, OHSAS 18001, ISO14001, ISO 9001, NADCAP HT, NADCAP NDT, IATP16949, NADCAP Chemical Processing, NADCAP NonDestructive Testing
- AMS 4127 6061-T6 Forgings Rolled or Forged
- AMS 4128 6061-T451 Forged
- AMS 4146 6061-T4 Forgings
- QQ-A-367 6061 Forgings
- MILA22771
Specification of 6061 T6/T451/T4 aluminum forgings
| Forging | Types | Max Weight | Max Measurement |
| Open Die Forge | cube | ≤5T |
Length≤7000mm; width≤2000mm; height≤500mm |
| disc | ≤5T | diameter≤2500mm | |
| ring | ≤5T |
Outer diameter of quenching parts≤2500mm; outer diameter of non-quenching parts≤4000mm; height≤500mm |
|
| cylinder | ≤5T |
Out diameter 200 to 800mm; Length≤2000mm; outer diameter 801 to 2000mm; length≤1500mm |
|
| axle | ≤8T |
length≤7000mm, diameter≤800mm |
|
| Closed Die Forge | PVA≤3.0 (Diameter≤1950mm) | ||
| Complicated closed die forge parts | PVA≤1.5㎡\(Diameter≤1400mm) |
Chalco hot selling 6061 aluminum forging products
6061 Aluminum forged bars
High strength and corrosion resistance make 6061 aluminum forged bars ideal for aerospace, used in aircraft structures and components needing durability.
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6061 Aluminum forged ring
Offering uniformity and strength, 6061 aluminum forged rings find aerospace applications in bearings and connectors requiring precision and strength.
Contact us now6061 Aluminum forged disc
With excellent machinability, 6061 aluminum forged discs are vital in aerospace for crafting high-performance engine components and hydraulic parts.
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6061 Aluminum forged shaft
Renowned for strength and corrosion resistance, 6061 aluminum forged shafts are pivotal in aerospace for crafting reliable landing gear and rotor systems.
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Offering heat resistance, 6061 aluminum forged hubs are essential in aerospace for crafting rotating components in engines and turbines operating in extreme conditions.
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Chalco forging equipment introduction
| Main Forging Equipment | ||||
| Manufacturer | Germany Schuler Kompress | Germany Schuler Kompress | Germany Weipert | Germany Weipert |
| Nominal Pressure (T) | 50, 000 | 12, 500 | 6, 000 | 2, 500 |
| Stroke of Moving Beam (mm) | 2, 000 | 2, 000 | 3, 000 | 2, 000 |
| Worktable Dimensions (mm) | 4, 000 × 7, 000 | 2, 300 × 4, 000 | 2, 600 × 7, 000 | 1, 800 × 3, 500 |
| Pressing Speed (mm/s) | 0.05 - 50 | 0.05 - 50 | 0 - 50 | 0 - 50 |
| Pressing Speed Control Accuracy | ±5% | ±5% | ±5% | ±5% |
| Key process parameters such as forging pressure, pressing speed, and downstroke position have achieved intelligent control that is informative, digitalized, controllable, and traceable. | ||||
| Forging Auxiliary Equipment | |||||
| Manufacturer | Quantity | Max Single Qualified Area (m) | Max Single Loading Capacity (tons) | Temperature Control Accuracy (°C) | Standard |
| DANIELI (Italy) | 2 | 7×3×1 | 80 | ±7 | GJB 904 AMS 2750 |
| SAT (France) | 15 | 5×3.5×1 | 40 | ±5 | |
| CMI (Belgium) | 11 | 7×3×1.5 | 60 | ±5 | |
| DDS Forging Manipulator (Germany) | 11 | 5-40T operational tonnage, responsive, stable, features digital positioning, and controllable movement speed | |||
| Heat Treatment Equipment | |||||||
| Heat Treatment Furnace | Manufacturer | Quantity | Maximum Qualified Zone (m) | Maximum Load Capacity (Tons) | Temperature Control Accuracy (°C) | Transfer Time (s) | Standard |
| Aluminum Alloy | SAT France | 1 | Φ3×7 | 7.5 | ±3 | ≤9 | GJB 904 AMS 2750 |
| 2 | 5×3×1.2 | 5 | ±3 | ≤13 | |||
| Machining Equipment | |||
| Equipment Name | Manufacturer | Processing Capacity | Load Capacity |
| 3×6 Five-Axis | Waldrich Siegen, Germany | 3 m X 6 m | 180 tons, 10 tons/m² |
| 5×8 Five-Axis | 5 m X 8 m | 400 tons, 10 tons/m² | |
| Water Jet Cutting | OMAX, USA | 4 m X 6 m X 1 m | 1 ton/m² |
| Special Process EquipmentⅠ | |||
| Type | Water Immersion Testing (Structural Parts) | Water Immersion Testing (Disc & Ring Parts) | Water Immersion Testing (Bar Stock) |
| Manufacturer | Israel SCANMASTER | ||
| Measurement Dimensions (mm) | 7000 x 2500 x 1000 | Φ1500 | Φ100-Φ1050 x 6000 |
| The ultrasonic testing of disc and shaft parts using the water immersion method has passed certification by Rolls-Royce… | |||
| Special Process EquipmentⅡ | |||
| Equipment Name | Manufacturer | Main Parameters (m) | Remarks |
| Chemical Etching Line | Shaanxi Xinyu | Up to 30 | 4 surface etching lines, suitable for surface treatment of aluminum alloys, titanium alloys, high-temperature alloys, high-strength steel, etc. |
| Magnetic Particle Testing | Jiangsu Xunda | Φ0.8×5.5 | / |
| Coordinate Measuring Machine (CMM) | Hexagon, Sweden | 7×2.5×1.5 | / |
| The chemical etching, fluorescent penetrant inspection, and magnetic particle testing have passed certifications from Safran, Rolls-Royce, and others. | |||
Chemical composition of 6061 aluminum forgings
| Element | AMS 4127 Requirements (wt. %) |
| Si | 0.4-0.8 |
| Fe | 0.7 max |
| Cu | 0.15 max |
| Mn | 0.15 max |
| Mg | 0.8-1.2 |
| Cr | 0.04 max |
| Zn | 0.25 max |
| Ti | 0.15 max |
| Al | balance |
| Other | 0.05 max |
Mechanical properties for 6061 aluminium forgings
| Property | T6 | T451 | T4 |
| Tensile strength | 310 MPa | 310 MPa | 241 MPa |
| Yield strength | 275 MPa | 275 MPa | 152 MPa |
| Elongation at break | 12% | 17% | 25% |
| Hardness, brinell | 95 HB | 95 HB | 65 HB |
| Modulus of elasticity | 68.9 GPa | 68.9 GPa | 68.9 GPa |
What are the characteristics of 6061 aviation aluminum forgings?
- High strength
- Good corrosion resistance and weldability
- Good plasticity and formability
- Resistance to pressure and temperature change
Application of 6061 aviation aluminum forgings
- 6061 aluminum forged components are commonly used to manufacture structural parts of aircraft, such as fuselage components, wings, control surfaces, and wing connectors, due to their high strength and lightweight characteristics, which are crucial for aircraft performance.
- In the manufacturing of rockets and missiles, 6061 aluminum alloy is employed to create structural components capable of withstanding high mechanical stresses and impact.
- 6061 aluminum forged components are also used in the construction of satellite structures and casings due to their lightweight nature and corrosion resistance.
Other hot selling aerospace aluminum forging products in Chalco
2219 aerospace forging
2014 aerospace forging
2618 aerospace forging
7050 aerospace forging
7075 aerospace forging
7175 aerospace forging
FAQ for purchasing 6061 aerospace aluminum forging
Q1: What is Chalco's experience in producing 6061 aerospace forgings for the aerospace industry?
A: Chalco has extensive experience in manufacturing high-performance, key, and safety-critical forged parts. Our focus is on aluminum alloy materials, mold design, process design, and key technologies of aluminum alloy heat treatment.
Q2: What manufacturing capabilities and equipment does Chalco have for producing 6061 aerospace forgings?
A: Chalco possesses mold manufacturing and design equipment, multiple forging production lines, and complete testing facilities. We offer comprehensive services from concept to product design, manufacturing, testing, and verification, ensuring product stability and consistency.
Q3: What does Chalco offer in terms of production reliability and pricing for 6061 aerospace forgings?
A: Chalco provides the necessary conditions for high production reliability and optimized processes. Our 6061 aerospace forgings are first-hand supplies with stable prices. For specific pricing details, please contact our customer service personnel for quotations and free samples.
Q4: How can I inquire about the price and request samples for 6061 aerospace forgings from Chalco?
A: For price inquiries and sample requests, you can get in touch with our customer service team. They will be happy to provide you with the necessary information.
Q5: Does Chalco offer customized services for 6061 aerospace forgings, and can they cater to specific aerospace requirements?
A: Yes, Chalco provides customized services and can tailor products to meet specific aerospace requirements. We have the capabilities to assist with concept, design, manufacturing, testing, and verification, ensuring the products align with your needs.
Chalco can provide you the most comprehensive inventory of aluminum products and can also supply you customized products. Precise quotation will be provided within 24 hours.
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