6061 aluminum tube, composed of magnesium and silicon, offers excellent performance with moderate strength, corrosion resistance, and formability. Ideal for welding or brazing, it exhibits a superb appearance after anodizing. Known for affordability, it's one of the most commonly used heat-treatable aluminum alloys.
Aluminum tubular 6061 is commonly used in aerospace, navigation, electronics, decoration, mechanical, and structural applications. Chalco 6061 aluminum seamless tubular pipe has small skin effect coefficient, uniform current distribution, and current density up to 1.4A/mm2, available in full size and custom cutting lengths for selection.
Specification: ASTM B221, ASTM B241, ASTM B429, AMS-QQ-A-200/8, AMS4082.Quick Quote
Specification of Chalco 6061 EC aluminum tubular busbar
| Temper | T6 T651 H112 |
| Outer diameter | Φ60mm-Φ450mm |
| Wall thickness | 3mm-15mm |
| Length |
The length of a single bus pipe can reach 15 meters; deviation:+15~+25mm |
| Curvature | m/L<2.0mm |
| Size and Deviation | Click to view the [Size and Deviation Table] |
| Surface requirement | The surface is smooth and flat, without cracks, wrinkles, inclusions, deformation, or distortion. |
| Product requirement |
The finished pipeline is completely straight; High dimensional accuracy and high tensile strength; Not prone to discharge and corona. |
| Profiles can be provided |
Certificate of origin; Invoice and PL certified by Chamber of Commerce; Test certificate according to EN 10204 3.1; Other test reports that may be requested by the customer. |
Advantages of Chalco 6061 electrical aluminum tubular busbar
Advantages of 6061 tube pipeQuick Quote
- 6061 aluminum alloy boasts moderate strength, corrosion resistance, and formability.
- Widely applicable in aerospace, automotive, marine, construction, and electronics industries.
- Easily processed through forging, welding, cutting, and milling methods.
- Suitable for TIG, MIG, and arc welding techniques.
- Achieves excellent aesthetics and durability post-anodizing.
- Economical choice for mass production or budget-sensitive projects.
Advantage of 6061 tubular aluminum busbarQuick Quote
- Structural grade conductive aluminum pipes, with high strength and sufficient strength to carry the self weight of the line and wind loads;
- Extremely sturdy but lightweight, with a material weight of only half that of copper;
- High conductivity and corrosion resistance;
- Good heat resistance, fast and uniform heat dissipation.
Mechanical property of Chalco 6061 aluminum tubular pipe
| Temper | Wall thickness/mm | Room temperature Test Result | |||
| Tension Strength/MPa | Yield Strength/MPa | Elongation/% | |||
| A50mm | A | ||||
| Not less than | |||||
| O | all | 170 | 105 | 16 | 14 |
| T6 | <6.30 | 260 | 240 | 8 | - |
| >6.30 | 260 | 240 | 10 | 9 | |
Chemical component of Chalco 6061 aluminum alloy
| Element | Composition (%) |
| Si | 0.40-0.80 |
| Fe | 0.7 |
| Cu | 0.15-0.40 |
| Mn | 0.15 |
| Mg | 0.8-1.2 |
| Cr | 0.04-0.35 |
| Ni | - |
| Zn | 0.25 |
| Ga | - |
| V | - |
| Ti | 0.1 |
| Other | 0.15 |
| Min.Al | Remainder |
Cooperative field of Chalco 6061 aluminum tube pipe
Aerospace Sector: Used in aircraft for structural components, wings, and landing gear due to its exceptional strength-to-weight ratio and corrosion resistance.
Automotive Industry: Utilized in the manufacturing of vehicle body structures, chassis, and suspension systems to reduce weight and enhance fuel efficiency.
Construction and Engineering: Employed in building construction for door and window frames, staircase handrails, balcony railings, etc., owing to its weather resistance, decorative appeal, and ease of processing.
Marine Manufacturing: Used in shipbuilding for hull structures, marine equipment, and fittings to improve durability and performance under corrosive marine environments.
Outdoor Sports Equipment: Commonly found in the fabrication of bicycle frames, scooter handlebars, and other outdoor sports equipment due to its strength and durability.
Conductive power field:
- Aluminum alloy extruded pipes for high-frequency conductivity in power plants
- Current conductors in power construction projects;
- Connecting conductors in power equipment;
- High current DC ice melting device, etc.
Why choose Chalco 6061 aluminum tubular pipe
- Chalco aluminum tubular pipes are produced by using the technology of casting hollow core billet + three roll rolling + cold stretching.
- The products have uniform and stable mechanical and electrical properties in both length and cross-sectional directions;
- Chalco aluminum tube products use independently developed rare earth and heat-resistant aluminum alloy materials, which have excellent processing, welding, conductivity, and heat resistance properties;
Chalco other hot selling aluminum tube products
6061 Aluminum Tube for Bicycle
AMS 6061 Aluminum Tube
3003 Aluminum Tube
5083 Aluminum Tube
2024 Aluminum Tube
2219 Aluminum Tube
Cold Drawn Aluminum Tubing
Large Diameter Aluminum Pipe
SCH40/SCH80 Aluminum Tube
Electrical property of Chalco 6061 aluminum tubular busbar
| Physical and electrical properties of 6061 aluminum bus pipe (Schedule 40 pipe) | |||||||||
| Inch | O.D. | Wall | Area | Weight LBS/FT | I.R. | DC RES | 60Hz RAC/RDC | AC RES | CURR RATING |
| 1 | 1.315 | 0.133 | 0.494 | 0.581 | 68.24 | 38.360 | 1.00032 | 43.820 | 622 |
| 1 1/4 | 1.660 | 0.140 | 0.669 | 0.786 | 62.68 | 28.340 | 1.00039 | 32.370 | 705 |
| 1 1/2 | 1.900 | 0.145 | 0.800 | 0.940 | 59.45 | 23.690 | 1.00046 | 27.070 | 900 |
| 2 | 2.375 | 0.154 | 1.075 | 1.264 | 54.15 | 17.630 | 1.00055 | 20.1401 | 1128 |
| 2 1/2 | 2.875 | 0.203 | 1.704 | 2.004 | 49.85 | 11.170 | 1.00150 | 12.710 | 1520 |
| 3 | 3.500 | 0.216 | 2.228 | 2.621 | 45.19 | 8.500 | 1.00180 | 9.725 | 1865 |
| 3 1/2 | 4.000 | 0.226 | 2.680 | 3.151 | 42.05 | 7.070 | 1.00220 | 8.091 | 2145 |
| 4 | 4.500 | 0.237 | 3.174 | 3.733 | 39.28 | 5.968 | 1.00270 | 6.834 | 2436 |
| 4 1/2 | 5.001 | 0.247 | 3.688 | 4.337 | 36.81 | 5.136 | 1.00330 | 5.885 | 2728 |
| 5 | 5.563 | 0.258 | 4.300 | 5.057 | 34.31 | 4.406 | 1.00400 | 5.051 | 3063 |
| 6 | 6.625 | 0.280 | 5.581 | 6.564 | 30.23 | 3.394 | 1.00540 | 3.897 | 3719 |
| Physical and electrical properties of 6061 aluminum bus pipe (Schedule 80 pipe) | |||||||||
| Inch | O.D. | Wall | Area | Weight LBS/FT | I.R. | DC RES | 60Hz RAC/RDC | AC RES | CURR RATING |
| 1 | 1.315 | 0.179 | 0.639 | 0.751 | 68.81 | 29.650 | 1.00075 | 33.840 | 707 |
| 1 1/4 | 1.660 | 0.191 | 0.882 | 1.037 | 63.14 | 21.490 | 1.00105 | 24.570 | 901 |
| 1 1/2 | 1.900 | 0.200 | 1.068 | 1.256 | 59.89 | 17.730 | 1.00150 | 20.280 | 1039 |
| 2 | 2.375 | 0.218 | 2.254 | 1.737 | 54.56 | 12.820 | 1.00210 | 14.670 | 1322 |
| 2 1/2 | 2.875 | 0.276 | 3.016 | 2.650 | 50.23 | 8.406 | 1.00390 | 9.647 | 1746 |
| 3 | 3.500 | 0.300 | 3.678 | 3.547 | 45.55 | 6.281 | 1.00490 | 7.225 | 2199 |
| 3 1/2 | 4.000 | 0.318 | 4.407 | 4.326 | 42.39 | 5.150 | 1.00750 | 5.935 | 2507 |
| 4 | 4.500 | 0.337 | 5.180 | 5.183 | 39.61 | 4.298 | 1.00950 | 4.965 | 2862 |
| 4 1/2 | 5.001 | 0.355 | 6.112 | 6.092 | 37.13 | 3.657 | 1.01160 | 4.236 | 3221 |
| 5 | 5.563 | 0.375 | 8.405 | 7.188 | 34.63 | 3.099 | 1.01650 | 3.604 | 3631 |
| 6 | 6.625 | 0.432 | 0.639 | 9.844 | 30.58 | 2.254 | 1.02120 | 2.656 | 4532 |
More electrical aluminum products in Chalco
- EC Grade aluminum wire rod
- Conductive aluminum busbar
- Electrical aluminum tubular bus pipe
- Aluminum plate strip foil for capacitor
- Aluminum wire for electrical application
Deviation table Chalco 6061 aluminum tubular busbar
| Wall thickness deviation | ||||||||
| Nominal wall thickness | 3-5 | >5 -8 | >8-10 | >10-12 | >12-15 | >15 -20 | ||
| Ordinary level | Average & nominal wall thickness | ±0.30 | ±0.50 | ±0.70 | ±0.9 | ±1.10 | ±1.3 | |
| Any & nominal wall thickness | H14 | ±0.40 | ±0.60 | ±0.90 | ±1.10 | ±1.3 | ±1.6 | |
| T5A, T6, T10 | ±12% of the specified wall thickness, maximum value is 1.90 | |||||||
| High precision level | Average & nominal wall thickness | ±0.15 | ±0.20 | ±0.38 | ±0.50 | ±0.70 | ±1.00 | |
| Any & nominal wall thickness | H14 | ±0.2 | ±0.3 | ±0.5 | ±0.76 | ±1.00 | ±1.4 | |
| T5A, T6, T10 | ±10% of the specified wall thickness, maximum value is 1.70 | |||||||
| Outer diameter deviation | |||
| Nominal OD | Ordinary level | ||
| Average & Nominal outer diameter | Any & Nominal outer diameter | ||
| H14 | T5A, T6, T10 | ||
| 50.00-80.00 | ±0.24 | ±0.30 | ±0.45 |
| > 80.00-120.00 | ±0.35 | ±0.40 | ±0.62 |
| >120.00-150.00 | ±0.45 | ±0.50 | ±0.75 |
| >150.00-200.00 | ±0.65 | ±0.7 | ±1.00 |
| >200.00-250.00 | ±0.77 | ± | ±1.2 |
| >250.00-300.00 | ±0.96 | ±1 | ±1.5 |
| >300.00-350.00 | ±1.3 | ±1.4 | ±1.8 |
| Nominal OD | High precision level | ||
| Average & Nominal outer diameter | Any & Nominal outer diameter | ||
| H14 | T5A, T6, T10 | ||
| 50.00-80.00 | ±0.15 | ±0.15 | ±0.3 |
| > 80.00-120.00 | ±0.20 | ±0.20 | ±0.41 |
| >120.00-150.00 | ±0.25 | ±0.25 | ±0.5 |
| >150.00-200.00 | ±0.38 | ±0.38 | ±0.76 |
| >200.00-250.00 | ±0.50 | ±0.5 | ±1.00 |
| >250.00-300.00 | ±0.64 | ±0.64 | ±1.25 |
| >300.00-350.00 | ±0.9 | ±0.9 | ±1.6 |