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Aluminum Air Piping
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Aluminum Air Piping

In modern industrial and commercial environments, air compression systems are key components for efficient production and operation. With the rapid development of industrial automation, aluminum tubes have become an indispensable core material in more and more air compression systems due to their advantages such as light weight, high strength and corrosion resistance.

gas compression, pneumatic tools and other air treatment fields due to its excellent performance and convenience. Whether in industrial production lines, laboratory environments, or equipment that requires stable airflow, aluminum pipes can provide reliable solutions.

Chalco aluminum air piping product parameters

Basic types of aluminum tubes: blue tube, green tube, gray tube, black tube, silver tube …

Pipe diameter range: 3/4-8'' (20-220mm)

Basic types of fittings: elbows, ball valves, tees, reducers, adapters …

Material: 6063-T6 (marine grade), 6060, 6082 ... stainless steel, nickel-plated brass

Technical parameters: temperature range up to 200 degrees Celsius; pressure range up to 20 bar

Coating options: PTFE coating, electrostatic spraying, powder coating

Compliant standards: ASTM B241, ASME B31.3, REACH, EN 755.2, EN 755.8, EN 573.3, ISO 9001, ISO 8573 (Air Quality), TUV, CE, QUALICOAT

Chalco aluminum compressed air piping product display

Silver aluminum compressed air pipe

Silver aluminum compressed air pipe

Blue aluminum compressed air pipe

Blue aluminum compressed air pipe

Black aluminum compressed air pipe

Black aluminum compressed air pipe

Gray aluminum compressed air pipe

Gray aluminum compressed air pipe

Green aluminum compressed air pipe

Green aluminum compressed air pipe

Aluminum air piping size reference:

  • 3/4" (20 mm) DN20
  • 1 in. (25 mm) DN25
  • 1-1/4" (32 mm)
  • 1-1/2" (40 mm) DN40
  • 2" (50 mm) DN50
  • 2-1/2" (63 mm) DN65
  • 3" (75mm) DN80
  • 3-1/2 in. (90 mm)
  • 4" (95mm) DN100
  • 4-1/2 in. (110 mm)
  • 5 in (140 mm)
  • 6 in. (160 mm) DN150
  • 8 in. (200 mm) DN200
  • 10 in (250 mm)

Chalco aluminum compressed air piping accessories

  • Compression fitting diameters: 16, 20, 25, 32, 40, 50, 63, 80, 100 and 160 mm
  • Compact connector diameters: 50, 63, 80, 100 and 160 mm
  • PF SERIES FITTINGS – 20 (¾ ” ) – 25 (1 ” ) – 40 (1 ½ ” ) – 50 (2 ” ) mm PF SERIES FITTINGS – 20 (¾ ” ) – 25 (1 ” ) – 40 (1 ½ ” ) – 50 (2 ” ) mm

    Aluminum high pressure die casting EN AC-46100 (Similar to A03830) EN 1706 (ASTM B85)

    Wrought aluminum alloy EN AW-6026 (Similar to alloy 6082) EN 755-2 (ASTM B221)

  • PM SERIES FITTINGS - 63 (2 ½”) – 80 (3”) mm PM SERIES FITTINGS - 63 (2 ½”) – 80 (3”) mm

    Aluminum high pressure die casting EN AC-43400 (similar to A360) ASTM B85 / EN 1706

    Wrought aluminum alloy 6082 ASTM B221

  • BIGGER DIAMETERS FITTINGS - 63 (2 ½”) – 80 (3”) mm BIGGER DIAMETERS FITTINGS - 63 (2 ½”) – 80 (3”) mm

    Aluminum permanent mold casting EN AC-43100 (Similar to A13600) EN 1706 (ASTM B85)

    Stainless Steel EN 1.4301 (Similar to alloy 304) EN 10088-2 (AISI 304)

  • QUICKDROPS FITTINGS 100 (4”) - 158 (6”) mm QUICKDROPS FITTINGS 100 (4”) - 158 (6”) mm

    Aluminum high pressure die-casting EN AC-44500 (similar to A413) EN 1706 (ASTM B85)

  • BLACK SERIES FITTINGS 63 (2 ½”) - 80 (3”) mm BLACK SERIES FITTINGS 63 (2 ½”) - 80 (3”) mm

    Aluminum high pressure die casting EN AC-46100 (Similar to A03830) EN 1706 (ASTM B85)

    Aluminum permanent mold casting EN AC-43100 (Similar to A13600) EN 1706 (ASTM B85)

    Wrought aluminum alloy EN AW-6026 (Similar to alloy 6082) EN 755-2 (ASTM B221)

Elbow

Elbow

Ball valve

Ball valve

Tee

Tee

Reducer

Reducer

Adapter

Adapter

Flange

Flange

Chalco air compression aluminum tube technical parameters

Maximum Working Pressure:

  • 1/2 ” to 4 ”: 232psi (16 bar) when the system is operated between -4 to +115 F (-20 to +46.1 C)
  • 6" to 8": 188psi (13 bar) when the system is operated between -4 to +140 F (-20 to + 60 C)

Maximum Working Temperature:

  • 185°F when system is operated at 101psi or lower
  • 158°F when the system is operated at 145psi or lower
  • 140°F when the system is operated at 188psi or lower
  • 115°F when the system is operated at 232psi or lower (1/2" to 4" Only)

Vacuum level: -28.94 in Hg / -0.98 BAR

Burst pressure: 1160 PSI with Coefficient of 5:1

Fluid temperature: -20 to 80 °C

8 advantages of Chalco air compressor aluminum pipe products

1. All-metal system - safer and more reliable than plastic:

Chalco aluminum tubes adopt an all-metal structure, which is more resistant to high temperature and pressure than plastic tubes. It has higher safety and reliability, ensuring long-term stable operation.

2. High degree of engagement between pipe and fittings – enhancing sealing and system integrity:

The high degree of engagement between Chalco pipes and fittings enhances the sealing of the system, ensuring that the entire piping system is more stable and reliable, avoiding air leakage and pressure loss.

3. Recyclable pipe materials - aluminum pipe materials can be recycled:

Chalco aluminum tubes are made of recyclable materials and meet environmental standards, which not only reduces resource waste, but also supports green building programs and helps you achieve your sustainable development goals.

4. Lightweight and easy to handle - 90% lighter than comparable steel pipes:

Due to the lightweight nature of aluminum pipes, the Chalco system is 90% lighter than similar steel pipes, making it easier to install and operate, greatly reducing labor costs.

5. Easy to install/modify – enables faster and simpler setup and changes:

Chalco piping systems are easy to install and modify, requiring no special tools or techniques, helping you quickly complete setup and adjustments, shortening construction cycles.

6. Strong durability - long-term reliability:

The wear resistance and corrosion resistance of Chalco aluminum pipes ensure the long-term stable operation of the piping system and reduce the frequency of maintenance and replacement.

7. Superior air quality – reduced friction and turbulence:

Chalco ducts have a smooth interior surface that reduces friction and turbulence in the airflow, ensuring clean, contaminant-free air delivery, improving equipment performance and reducing maintenance requirements.

8. Improve energy efficiency and save costs:

By minimizing pressure drops and air leaks, Chalco improves the energy efficiency of compressed air systems, helping to reduce operating costs and increase the overall effectiveness of the system.

Diversified applications of Chalco aluminum tubes in gas systems

Aluminum tubes for gas transportation

Aluminum tubes for gas transportation are widely used in compressed air, inert gas and vacuum systems. With their excellent corrosion resistance, lightness and high strength, they ensure efficient, stable and safe gas transportation.

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Aluminum tubes for gas transportation
Aluminum round tube

Aluminum round tube

Aluminum pressure pipe (Lloyd’s Register)

Aluminum pressure pipe (Lloyd's Register)

Aluminum seamless pipe

Aluminum seamless pipe

Aluminum tubes for air separation

The air separation system is used to separate oxygen, nitrogen and other components in the air. Aluminum tubes have high strength and corrosion resistance and are suitable for low temperature and high pressure environments.

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Aluminum tubes for air separation
Oxygen concentrator aluminum tube

Oxygen concentrator aluminum tube

Double barrel aluminum tube

Double barrel aluminum tube

Aluminum cold bent pipe

Aluminum cold bent pipe

Aluminum tubes for HVAC systems

In heating, ventilation and air conditioning (HVAC) systems, aluminum tubes are widely used in refrigeration and heating equipment due to their excellent heat transfer performance and lightness.

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Aluminum tubes for HVAC systems
Large diameter aluminum pipe

Large diameter aluminum pipe

Copper aluminum composite pipe

Copper aluminum composite pipe

Aluminum pipe bending

Aluminum pipe bending

Aluminum tubes for air cooling

The air cooling system is used to provide efficient heat dissipation for the equipment. Aluminum tubes are widely used in cooling equipment due to their good thermal conductivity and corrosion resistance.

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Aluminum tubes for air cooling
Aluminum fin tube

Aluminum fin tube

Aluminum coil tube

Aluminum coil tube

Aluminum microchannel tube

Aluminum microchannel tube

Aluminum pipes for exhaust systems

The exhaust system needs to ensure unobstructed air flow. The aluminum tube is light, easy to install and disassemble, and can effectively support large-scale air circulation.

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Aluminum pipes for exhaust systems
Aluminum tuyere profile

Aluminum tuyere profile

Aluminum corrugated tub

Aluminum corrugated tube

Aluminum foil hose

Aluminum foil hose

Aluminum tubes for industrial pneumatic tools

Industrial pneumatic tools are widely used in various production lines, assembly lines, construction sites and maintenance work, relying on compressed air to drive various pneumatic tools. As a key component in the pneumatic tool system.

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Aluminum tubes for industrial pneumatic tools
Aluminum cylinder tube

Aluminum cylinder tube

Aluminum pressure pipe

Aluminum pressure pipe

Aluminum seamless pipe

Aluminum seamless pipe

Aluminum tubes for medical and laboratory gas systems

In the medical and laboratory fields, the supply and transmission of gases require high quality, precision and safety. Aluminum tubes are widely used in these systems due to their superior corrosion resistance, high strength, lightness, and easy cleaning and disinfection to ensure efficient, safe and hygienic gas transmission.

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Aluminum tubes for medical and laboratory gas systems
Aluminum capillary

Aluminum capillary

Aluminum gas cylinder tube

Aluminum gas cylinder tube

Aluminum precision tube

Aluminum precision tube

Air piping system piping material selection guide

Key Considerations for Material Selection

Corrosion resistance: Gas pipelines are often exposed to humid environments or chemical media, so corrosion resistance is crucial. Different gases and environmental conditions may cause corrosion of pipeline materials.

Pressure resistance: Gas pipelines need to withstand a certain amount of pressure, so it is necessary to select materials with high strength and pressure resistance.

Lightness: The weight of the piping system will directly affect the convenience of installation and maintenance. Choosing lightweight materials can reduce labor intensity and costs.

Thermal conductivity and temperature stability: Temperature fluctuations will affect the fluidity of the gas, and the thermal conductivity and temperature resistance of the material must meet the working environment requirements of the system.

Cost and budget: The choice of materials needs to match the project budget, while considering long-term maintenance costs.

Hygiene and cleanability: Especially in the medical, food and pharmaceutical industries, pipe materials must meet high hygiene requirements to facilitate cleaning and avoid contamination.

Pipe material Advantage Application Common products
Aluminum tube - Lightweight and easy to install good corrosion resistance - High thermal conductivity, suitable for low temperature applications - Easy to maintain and clean - Recyclable, environmentally friendly - Widely used in compressed air, industrial pneumatic systems, HVAC systems, medical and laboratory gas systems, etc. - Aluminum alloy round tube - Seamless pipe - Pressure pipe - Microchannel Tube
Stainless steel pipe - Excellent corrosion resistance, especially suitable for highly corrosive environments - High strength, suitable for high pressure systems - High temperature stability, suitable for high temperature environment - Widely used in fields requiring extremely high durability, such as high-pressure gas delivery systems, chemical delivery, and oil and gas pipelines. - Stainless steel pipe - Welded pipe - Precision tube
Copper Tube - Good thermal conductivity, suitable for cooling system - Naturally antimicrobial, suitable for food and medical gas delivery - Relatively low cost and easy to process - Mainly used in cooling pipes, low-pressure gas delivery systems, home and commercial air conditioning systems. - Copper pipe - Welding copper pipes - Hose
Carbon Steel Pipe - High strength and strong pressure bearing capacity - Relatively low cost, suitable for large-scale applications - High temperature resistance - Commonly used in large-scale industrial gas delivery systems, especially when high strength is required. - Welded steel pipe - Threaded pipe
Plastic pipe - Lightweight and easy to install - Good corrosion resistance, suitable for chemical transportation - Low cost, suitable for short-term and small-scale applications - Used for gas transportation in low-pressure, non-high-temperature environments, such as light industry and household gas pipelines. -PVC pipe - PE pipe - PPR pipe

Material selection suggestions for different application scenarios

Compressed air system: Aluminum pipes or stainless steel pipes are recommended as they provide sufficient strength and excellent corrosion resistance.

High temperature or high pressure systems: Stainless steel pipes are an ideal choice because of their high temperature and pressure resistance.

Cooling system: For low temperature environments, aluminum tubes are very suitable due to their good thermal conductivity and lightness. Copper tubes are also widely used in refrigeration systems and air conditioning pipes, especially for low-pressure gas transportation.

Medical gas systems: Aluminum or stainless steel tubes that meet hygienic standards should be selected. The lightness of aluminum tubes and the antibacterial properties of stainless steel make them the preferred materials for medical applications.

Inert gas system: Aluminum tubes are suitable for inert gas delivery systems and can effectively avoid gas pollution.

Food Industry: Stainless steel pipes are very suitable for food gas transportation due to their corrosion resistance and hygiene.

Laboratory gas systems: Both aluminum and stainless steel tubing is well suited for laboratory gas delivery, providing precise and consistent gas flow.

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