7 Cooperation Examples of Precision Drawn Aluminum Tubes|Excellent Surface Finish & Tight Tolerances
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7 Cooperation Examples of Precision Drawn Aluminum Tubes|Excellent Surface Finish & Tight Tolerances

Precision Drawn Aluminum Tube is a type of aluminum alloy tube precisely manufactured through the cold drawing process, known for its high precision and excellent surface quality. It is widely used in industrial and engineering applications due to these qualities.

  • Tolerance: ±0.02mm
  • Surface Roughness: ≤Ra0.2μm

The product features lightweight, high strength, and excellent corrosion resistance, making it ideal for high-demand applications in sectors such as medical devices, automotive industry, aerospace, CNC machining, and telescopic applications, where performance requirements are stringent.

Click to view the Precision Drawn Aluminum Tube Product Guide

Dimensions of precision drawn aluminum tube

Parameters Scope
Outer diameter 3mm - 220mm
Wall thickness 0.3mm - 10mm
Length 3m, 4m, 6m (customizable)
Outer diameter tolerance ±0.1mm
Wall thickness tolerance ±0.05mm
Surface roughness ≤Ra0.2μm
Straightness ≤0.3mm/M

Recent collaboration cases

Below are some specific cases of the precision aluminum tubes we recently produced, showcasing our capabilities in tight tolerances, high surface quality, and customized services.

We maintain close cooperation with clients from various industries, covering aerospace, industrial machinery, shipbuilding, and many other fields.

Our clients include those in the aerospace sector, CNC machining businesses, and small to medium-sized end customers (due to confidentiality agreements, further details cannot be disclosed).

  • Precision Drawn Aluminum Tube
    2024 T3 Precision Drawn Aluminum Tube

    Dimensions: 25mm (OD) x 2.5mm x 495mm

    Standard: ASTM B210, WW-T-700/3

    Quantity: 4.5 tons

    Precision Drawn Seamless Thin-Walled
  • Precision Drawn Aluminum Tube
    2A12 T4 Precision Aluminum Tube

    Dimensions: 34mm(OD) x 1.0mm x 3000mm, 165mm(OD) x 2.0mm x 5000mm

    Standard: GJB 2379A-2015, GB/T 3190-2020

    Wall Thickness Tolerance: ±0.15mm Quantity:8tons

    Thin-Walled Seamless Drone Applications
  • Precision Drawn Aluminum Tube
    2A11 T4 Precision Drawn Aluminum Tube

    Dimensions: 42mm(OD) x 1.0mm x 3000mm

    Standard: GJB 2379A-2015, GB/T 3190-2020

    Quantity: 5.5 tons

    Thin-Walled Seamless CNC Machining
  • Precision Drawn Aluminum Tube
    5083 H32 Precision Drawn Aluminum Tube

    Dimensions: 60mm(OD) x 5.0mm x 6020mm

    Standard: ASTM B210,

    Quantity: 12 tons

    Cold Drawn Seamless Marine Applications
  • Precision Drawn Aluminum Tube
    6005 T6 Precision Drawn Aluminum Tube

    Dimensions: 64mm(OD) x 3.5mm x 1400mm, 90mm(OD) x 3.5mm x 1600mm, 115mm(OD) x 3.5mm x 1600mm

    Standard: EN 573, EN 754

    Quantity: 3.5 tons for each specification, totaling 10.5 tons

    Cold Drawn Thin-Walled Mechanical Components
  • Precision Drawn Aluminum Tube
    5A02 O Precision Drawn Aluminum Tube

    Dimensions: 90mm(OD) x 1.5mm x 3000mm

    Standard: GJB 2379A-2015

    Quantity: 4 tons

    Cold Drawn Thin-Walled Aerospace Applications
  • Precision Drawn Aluminum Tube
    5083 O Precision Aluminum Tube

    Dimensions: 166mm(OD) x 3.0mm x 6020mm, 219mm(OD) x 3.0mm

    Standard: GB/T 6893-2010

    Quantity: 8 tons

    Thin-Walled Seamless Military Applications

We offer customized precision drawn aluminum tubes in various alloy conditions, covering a wide range of specifications, including different diameters, wall thicknesses, and lengths. Whether you need small-diameter high-precision tubes or large-sized structural tubes, we can meet your requirements. We look forward to your inquiry to provide the same high-quality solutions and support the growth of your business.

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Precision drawn aluminum tube product guide

What is a precision aluminum tube?

A Precision Drawn Aluminum Tube is a high-quality aluminum tube produced through a precision cold-drawing process. This process involves multiple precise drawing steps at room temperature, using high-precision molds and strict process control to achieve:

  • High dimensional accuracy: Dimensional tolerances are controlled within a minimal range to ensure critical dimensions such as inner and outer diameters, and wall thickness meet strict technical requirements.
  • Excellent surface quality: The surface is smooth and free of visible scratches, dents, or oxidation spots, often requiring no additional surface treatment.
  • Enhanced mechanical properties: Through cold working and possible intermediate annealing, the strength, hardness, and toughness of the aluminum tube are improved, meeting specific application requirements.

Our featured precision aluminum tubes

High Strength Precision Drawn Aluminum Tubes

Alloy:6061, 6082, 7075, 2024

Condition:T6, T6511

Applications:Bicycle frames, aircraft fuel conduits, aerospace seat components, optical instrument parts, etc.

Precision Drawn Aluminum Tube
Precision Drawn Aluminum Tube

Ultra-Thin Wall Precision Drawn Aluminum Tubes

Alloy:6061, 6063, 7075

Wall Thickness:≥0.5mm

OD/Wall Thickness Ratio:>30

Tolerance:±0.02mm

High Surface Precision Aluminum Tubes

Alloy: 6060, 6061, 6063, 6082, 3003, 7075

Surface Roughness:Ra0.2μm

Applications:Medical components, outdoor equipment, appearance parts

Precision Drawn Aluminum Tube
Precision Drawn Aluminum Tube

Precision Drawn Aluminum Coils

Alloy:1070, 1100, 3003, 3103

OD: 4-28mm

Wall Thickness:0.3-1.5mm

Applications:Air conditioning systems, fuel systems, cooling systems

Precision Drawn Aluminum Telescopic Tubes

Alloy: 6001, 6063, 6005, 7003, 7075

Processing Method:Extrusion, Drawing

Applications:Tripods, trekking poles, tent poles, fishing rods

Precision Drawn Aluminum Tube
Precision Drawn Aluminum Tube

Small Diameter Precision Aluminum Tubes

Diameter:3-10mm

Wall Thickness:0.3-2mm

Applications:Headphone parts, makeup tubes, precision parts, CNC machining

Production process of precision aluminum tube

Aluminum Ingot Melting: The aluminum ingot is heated to its melting point, turning into liquid aluminum. During this process, temperature control is critical to ensure the aluminum melt is pure. This reduces impurities and enhances the quality of the aluminum material.

Casting of Billets: The molten aluminum is poured into molds to form aluminum billets. The mold design and cooling speed are crucial for the internal quality of the aluminum billets. Proper control of these factors ensures a denser structure in the billets, which facilitates subsequent processing.

Extrusion: The cast aluminum billets are fed into an extrusion press, where they are forced through specific molds under high pressure to form the basic shape of the tube. Extrusion determines the tube's external shape and dimensions, as well as its internal structure and strength.

Cold Drawing: After extrusion, the tube undergoes further cold drawing to achieve more precise dimensions and better surface quality. The cold drawing process involves multiple stretches that improve the dimensional accuracy, reduce wall thickness errors, and make the surface smoother. Cold drawing also refines the internal structure, enhancing strength and toughness.

Heat Treatment: Depending on the requirements, the cold-drawn tubes may undergo heat treatment, such as annealing or solution treatment. The purpose of heat treatment is to optimize the material's internal structure, eliminate internal stresses created by cold working, and enhance its strength and ductility.

Surface Treatment: Aluminum tubes undergo surface treatment to improve their corrosion resistance and appearance. Common surface treatments include anodizing, polishing, and powder coating. Anodizing creates a protective layer on the aluminum tube's surface, increasing its corrosion resistance. Polishing results in a smoother surface, and powder coating adds decorative qualities.

Inspection and Packaging: After all processing is complete, the finished products undergo rigorous inspection, including measurement of dimensions, surface quality checks, and testing of mechanical properties. Qualified products are then packaged with protective materials to ensure they are not damaged during transportation.

Advantages of precision drawn aluminum tubes

  • High Precision and Small Tolerances: Dimensional precision is high, with tolerances controlled within ±0.02mm, ensuring product consistency.
  • Excellent Surface Quality: The surface is smooth, free from voids, vibrations, or defects, and the surface roughness can reach below Ra0.2μm.
  • Lightweight and High Strength: The aluminum alloy material is lightweight yet strong, making it easy to transport and install.
  • Good Corrosion Resistance: Aluminum alloys possess natural corrosion resistance, making them suitable for a variety of environments.
  • Ease of Fabrication and Forming: The material can be bent, welded, and cut easily to meet complex design requirements.
  • High Consistency: Batch production ensures high consistency in products, ensuring reliability in subsequent assembly and use.

Best applications of precision aluminum tubes

Aerospace and Defense: Used to manufacture lightweight, high-strength aerospace conduits, radar communication fittings, and seat system components.

Medical Equipment: Used in the production of wheelchairs, stretchers, and medical instrument parts, requiring high precision and superior surface quality.

Automotive Manufacturing: Used in shock absorbers, suspension tubes, engine manifolds, hydraulic cylinders, and pneumatic systems, offering high strength and excellent machinability.

CNC Applications: CNC machining requires strict dimensional accuracy for tubing, and using tight-tolerance precision aluminum tubes reduces steps like boring and makes programming and automated production easier.

Telescopic Applications: Telescopic tubing requires uniform wall thickness, small tolerances, and good straightness to ensure smooth telescoping. Using precision aluminum tubes improves yield and is suitable for applications such as antennas, measuring rods, tripods, fishing rods, trekking poles, and tent poles.

Heat Transfer Applications: In HVAC systems, automotive cooling systems, and solar thermal applications, precision aluminum tubes are widely used due to their small tolerances and excellent thermal conductivity.

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