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Aluminum Hat Channel
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Aluminum Hat Channel

Whether you need standard sizes or fully customized top hat sections, we provide precision-cut, corrosion-resistant aluminum hat channels ideal for ceilings, wall framing, and renovation work.

Specifications of aluminum hat channel

Standards: ASTM B308, AMS-QQ-A-200/8, AMS-QO-A-200/16, ASTM B221, EN 755, EN 573, ISO 6362

Certifications: ISO 9001, ISO 14001, RoHS, REACH, CE, AS9100

Anodizing treatment, compliant with MIL-A-8625F standard

We provide detailed factory quality inspection reports, including key indicators such as tensile strength, yield strength, and chemical composition analysis. We strictly ensure that every batch of products fully meets ASTM and GB standard requirements!

Popular products of aluminum hat channel

We offer free sample services, allowing you to test the quality of the aluminum profiles before making a formal purchase, ensuring they meet your requirements. Quick Quote

Aluminum Hat Channel

Lightweight and corrosion-resistant, our aluminum hat channels are ideal for drywall furring and wall leveling applications.

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Aluminum Hat Channel
Aluminium Top Hat Section

Aluminium Top Hat Section

Designed to meet British and Commonwealth standards, our aluminium top hat sections ensure reliable structural support and a clean finish.

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Furring Hat Channel

Perfect for mounting drywall over concrete or CMU walls, our furring hat channels ensure a smooth, finished surface with minimal effort.

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Furring Hat Channel
Aluminum Formed Hat

Aluminum Formed Hat

Made from aluminum sheets and roll-formed. Used in the manufacturing and maintenance of skin stringers for commercial and military aircraft.

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Perforated Hat Channel

Pre-punched for easy installation, our perforated hat channels help save time on-site.

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Perforated Hat Channel
Standard roll-formed hat profile

Standard roll-formed hat profile

Economical and quick to produce, our standard roll-formed hat profiles deliver reliable performance.

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Aluminum hat channel sizes

We offer various customization options to meet your project requirements:

  • Length options: 93 inches, 120 inches, or custom lengths
  • Stock finish: Mill Finish (special finishes such as anodizing, powder coating, sandblasting, etc., available upon request)
  • Processing and customization: Die extrusion, roll forming, drilling, precision cutting, CNC machining

If you don't see the size you need, contact us for a custom solution! Quick Quote

Aluminum hat channel

  • 3
    3" Aluminum Hat Channel Height: 0.875"; Surface Treatments: Clear anodizing, satin anodizing, mill finish, painted
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  • 3.32
    3.32" Aluminum Hat Channel Height: 1.000"; Surface Treatments: Clear anodizing, satin anodizing, mill finish, painted
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  • 4
    4" Aluminum Hat Channel Height: 1.750"; Surface Treatments: Clear anodizing, satin anodizing, mill finish, painted
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  • 5
    5" Aluminum Hat Channel Height: 1.000 "; Surface Treatments: Clear anodizing, satin anodizing, mill finish, painted
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  • 5.438
    5.438" Aluminum Hat Channel Height: 2.000"; Surface Treatments: Clear anodizing, satin anodizing, mill finish, painted
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  • 3.750
    3.750" Aluminum Hat Channel Height: 0.500"; Surface Treatments: Clear anodizing, satin anodizing, mill finish, painted
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  • 3.384
    3.384" Aluminum Hat Channel Height: 0.750"; Surface Treatments: Clear anodizing, satin anodizing, mill finish, painted
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Aluminium top hat section

Tailored aluminium top hat section for UK and Commonwealth standards.

1.00″ x 1.575″ x 1.495″ for 1.418″ Material

1.00″ x 1.575″ x 1.495″ for 1.418″ Material

2-3/4″ x 7/8″ Tall hat section

2-3/4″ x 7/8″ Tall hat section

2.75″ x 1.063″ Tall hat section

2.75″ x 1.063″ Tall hat section

2-3/4″ x 1-1/2″ Tall hat section

2-3/4″ x 1-1/2″ Tall hat section

2.75″ x 1.50″ Tall hat section

2.75″ x 1.50″ Tall hat section

3″ x 7/8″ Tall hat section

3″ x 7/8″ Tall hat section

3.32″ X 1″ Tall hat section

3.32″ X 1″ Tall hat section

3.384″ X .750″ Tall hat section

3.384″ X .750″ Tall hat section

3-3/4″ x 1/2″ Tall hat section

3-3/4″ x 1/2″ Tall hat section

4.00″ x 1.00″ Tall x .125″ Wall hat section

4.00″ x 1.00″ Tall x .125″ Wall hat section

4.00″ x 1.75″ Tall hat section

4.00″ x 1.75″ Tall hat section

5″ X 1″ Tall hat section

5″ X 1″ Tall hat section

5.25″ x 1.25″ Tall hat section

5.25″ x 1.25″ Tall hat section

4.625″ x .75″ Tall hat section

4.625″ x .75″ Tall hat section

8.125″ x .75″ Tall hat section

8.125″ x .75″ Tall hat section

Furring hat channel

This 7/8 inch aluminum hat channel is ideal for furring concrete and CMU walls.Aluminum hat channels support drywall for a smooth, finished surface.

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Furring hat channel
Gauge Mils Size Pcs/Bundle
25 18 7/8" 10
20 DW 30 7/8" 10
20 STR 33 7/8" 10
18 43 7/8" 10
16 54 7/8" 10

For thicker walls with felt backing, the 1 1/2" hat channel is another option.

Gauge Mils Size Pcs/Bundle
25 18 1-1/2" 10
20 DW 30 1-1/2" 10
20 STR 33 1-1/2" 10
18 43 1-1/2" 10
16 54 1-1/2" 10

Standard roll-formed hat profile

Innovation doesn’t have to mean high cost — our standard roll-formed hat profiles offer a cost-effective solution without compromising quality.

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Standard roll-formed hat profile
Min Max
W 3/16" 18"
L 1/2" 3 1/2"
F 3/16" 3"
T 26ga 3/16ga

Didn't see your size listed? We’re happy to offer custom sizes—just contact us! Quick Quote

Available alloys for aluminum hat channel

We offer a variety of aluminum alloys to meet different structural, aesthetic, and conductivity requirements. Our hat channel extrusions are available in the following grades:

  • 6063 Hat Channel

    Excellent surface finish, corrosion resistance, ideal for architectural applications

  • 6061 Hat Channel

    High strength and good weldability, suitable for structural uses

  • 1100 Hat Channel

    Commercially pure aluminum, great for formability and corrosion resistance

  • 3003 Hat Channel

    Good strength and workability, commonly used in general-purpose applications

  • 6463 Hat Channel

    Similar to 6063 but optimized for bright anodized finishes

  • 6101 Hat Channel

    Excellent electrical conductivity, ideal for bus bars and power transmission

  • 2024 Hat Channel

    High-strength aluminum alloy, commonly used in aerospace and high-load structures.

  • 7075 Hat Channel

    Very high strength, close to that of steel, commonly used in aerospace.

  • 5083 Hat Channel

    Excellent corrosion resistance, suitable for marine and heavy-duty structures.

Advantages of aluminum hat channel

  • Corrosion-resistant – Naturally rust-proof, even in humid or wet environments.
  • Fire-resistant & Moisture-proof – Ideal for demanding indoor and outdoor conditions.
  • Lightweight – About one-third the weight of steel, easier to transport and install.
  • Durable Protection – Resists warping, cracking, and mold over time.
  • Low Maintenance – Long-lasting performance with minimal upkeep, no need for frequent replacement.
  • Easy to Customize – Available in various sizes, finishes, and alloys to meet your project needs.
  • Simple Installation – Straight profiles and consistent spacing ensure fast and accurate fitting.
  • Excellent Weldability – Allows for strong, reliable connections where needed.

Common applications of aluminum hat channel

  • Acoustic panels and soundproofing systems
  • Architectural curtain walls
  • Wall, ceiling, and roof trimming
  • Mounting fixtures (e.g. cabinets, display units, ceiling systems)
  • Rainscreen installations
  • Retail and shopfitting displays
  • Wall coverings

Rainscreen

In construction, wall cladding is used to provide insulation and weather resistance while improving the appearance of the building.

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Rainscreen
Wall Cladding

Wall Cladding

A rainscreen is a system that provides ventilation between the outer wall of a house or building. It offers an air gap and waterproof barrier for the expulsion of moisture.

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Furring Or Furring Strips

Furring refers to using aluminum hat channels to level walls and ceilings.

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Furring Or Furring Strips
Acoustic Bricks and Acoustic Panels

Acoustic Bricks and Acoustic Panels

Hat channels can be used to install soundproofing panels or ceiling tiles.

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Have a specific application in mind?

Send us a message for a fast quote and hassle-free ordering. Our support team is ready to respond quickly and help you get what you need. Quick Quote

Surface treatments of aluminum hat channel

Here are the various surface treatments we offer for aluminum hat channels. You can choose the most suitable finish based on your project requirements:

  • Mill finish: Raw, smooth surface—cost-effective and suitable for secondary processing.
  • Clear anodized: Long-lasting gloss with excellent corrosion resistance.
  • Anodized: Decorative, wear-resistant, and corrosion-resistant—perfect for modern applications.
  • Powder coating: Rich in color and highly durable, ideal for long-term outdoor use.
  • Brushed finish: Sleek satin texture adds a modern, high-end look and feel.
  • Satin anodized: Matte, refined appearance with a smooth touch for a premium finish.
  • Wood grain sublimation: Realistic wood-like finish, eco-friendly, and perfect for upscale decorative use.
Available in clear satin

Available in clear satin

Available in clear satin

Available in clear satin

Black

Black

Gold

Gold

Silver

Silver

Wine red

Wine red

In addition to the standard colors and finishes mentioned above, we also offer a wide range of custom color options to meet your personalized design needs. Please contact us for a detailed aluminum hat channel color chart. Quick Quote

Processing of aluminum hat channel

In addition to providing standard, custom, and OEM extrusions, anodized and powder-coated finishes, Chalco Aluminum also offers light metal manufacturing and assembly services for your aluminum hat channel, including:

  • Drilling/Countersinking
  • Welding
  • Cutting to length, Mitering
  • Forming/Bending
  • Punching
  • Deburring
  • Assembly
  • Brushing/Straight lining

Chalco's Quality Service

  • Custom Processing – Drilling, punching, cutting, bending — made to your specs.
  • Fast Delivery – Quick lead times, reliable global shipping.
  • Quality Guaranteed – Precision extrusion, clean finishes, ready to install.
  • Rich Experience – 30+ years in aluminum extrusion manufacturing.
  • Friendly Support – Quick response, free samples, expert advice.

Send us your drawing or idea — get a fast quote and smooth service. Quick Quote

Related products of aluminum hat channel

Packaging and shipping of aluminum hat channel

At Chalco, we understand how important on-time, damage-free delivery is to your project.

  • Individually or bundle-wrapped in protective film to prevent scratches, especially on anodized or finished surfaces
  • Secured with foam or corner guards to avoid bending or deformation during transit
  • Packed in reinforced wooden crates or cartons, customized to the length and quantity of your order
  • Labels and size markings for quick identification on-site
  • Suitable for domestic and international shipping, including LCL and full container loads
  • Custom packaging available based on your project, storage, or installation needs
Protective film

Protective film

Kraft paper

Kraft paper

Wooden crate

Wooden crate

Pallet

Pallet

Full container load (FCL)

Full container load (FCL)

Less than container load (LCL)

Less than container load (LCL)

Common Questions about Aluminum Hat Channel

What is a furring hat channel?

Aluminum hat channels and furring channels are corrosion-resistant and fireproof extruded aluminum products.

These channels are primarily used to level irregular or uneven surfaces on interior walls, exterior walls, ceilings, and masonry.

What's the difference between a brush strip channel and a hat channel?

Hat channels are designed for structural support, while brush strip channels are used for sealing and protection in doors and windows.

How is a hat channel installed?

To install a hat channel (also known as a furring channel), attach it perpendicular to framing members (like studs or joists) using screws or nails, ensuring proper spacing (typically 16" or 24" on center) and levelness.

What types of hat channels are available?

We offer a wide range of hat channels, including aluminum, copper, galvanized, pre-anodized, perforated & embossed, pre-painted, pre-plated, and pre-polished options.

What screws should be used for installing hat channels?

In typical wood-framed wall applications, hat channels are installed perpendicular to the studs using #9 x 1-1/2" screws or 10d nails.

What's the difference between aluminum, wood, and galvanized steel hat channels?

  • Aluminum is lightweight, rust-proof, fire-resistant, and easy to install.
  • Wood is low-cost but can warp, rot, and is not fire-safe.
  • Galvanized steel is strong and fire-resistant, but heavier and more expensive than aluminum.
Do you have the aluminum you need?

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