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6061 Aluminum Wire
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6061 Aluminum Wire

6061 aluminum wire is widely used in power, electronics, automobile, aviation, construction, marine and other industries due to its high strength, corrosion resistance, good conductivity and excellent machinability.

As a globally trusted aluminum wire supplier, Chalco offers a full range of 6061 aluminum wire products, covering a variety of processing methods, shapes and specifications, and deep processing capabilities. We support customized production, surface treatment, and global distribution to ensure that all kinds of industrial needs are met. We are committed to providing customers with high-quality aluminum wire solutions. Welcome to consult and get the 6061 aluminum wire products that best suit your needs!

Chalco 6061 aluminum wire product parameters

Hot selling diameter range: 0.13mm - 13mm (customization supported)

Length range: 10m - 10000m (customizable)

Tempering temper: O state, T4, T6, H14

Form: round wire, flat wire, square wire, shaped wire, coated/uncoated wire, continuous coil wire, cut to length

Chalco 6061 aluminum wire | Full process production line to meet diverse processing needs

Cold rolled aluminum wire

Adopt high-precision rolling mill + online detection to ensure the product surface is smooth and has excellent conductivity . Suitable for electrical conductors and electronic components.

Specification: ASTM B211 / ASME SB211

Cold rolled aluminum wire
Hot rolled aluminum wire

Hot rolled aluminum wire

Continuous hot rolling process + uniform annealing treatment ensures the uniformity, high strength and impact resistance of the aluminum wire, making it suitable for load-bearing structures and building frames.

Specification: AMS 4102/ISO Al99.0Cu

Extruded aluminum wire

Cash extrusion equipment + precision molds can produce highly complex, multi-specification aluminum wires. With stable structure and precise dimensions, it is often used in building profiles, cable conductors, and rail transportation.

Specification: ASTM B221/ASME SB221

Extruded aluminum wire
Cold heading aluminum wire

Cold heading aluminum wire

Highly plastic and strong during the cold forming process, and is suitable for bolts, rivets and fasteners.

Specification: ASTM B316 / ASME SB316 / ASTM B565

Chalco 6061 aluminum wire | Hot-selling product series, full range of specifications available

Chalco offers a full range of 6061 aluminum wire products, covering a variety of forms and specifications to meet the diverse needs of industries such as power, electrical, automotive, aviation, construction, rail transportation, etc. Whether it is high-strength load-bearing structures, precision conductive components, or special equipment processing, we can provide suitable solutions.

Relying on advanced production technology and strict quality control system, Chalco 6061 aluminum wire has excellent mechanical properties, corrosion resistance and machinability, ensuring that the product is stable and reliable in various application scenarios. Explore our hot-selling product series and find the 6061 aluminum wire specifications that best suit your needs!

  • 6061 round aluminum wire 6061 round aluminum wire

    6061 round aluminum wire offers high strength, corrosion resistance, and good conductivity, ideal for power, electronics, and welding. Chalco ensures uniform size and oxidation resistance through precision wire drawing.

  • 6061 flat aluminum wire 6061 flat aluminum wire

    6061 flat aluminum wire features stable conductivity, high strength, and good formability, ideal for transformers, cables, and rail systems. Chalco ensures uniform thickness and surface quality via precision rolling.

  • 6061 square aluminum wire 6061 square aluminum wire

    6061 square aluminum wire offers high rigidity, impact resistance, and load capacity, ideal for structural uses in construction, rail, and shipbuilding. Chalco ensures precise dimensions and uniform strength through advanced extrusion.

  • 6061 special shaped aluminum wire 6061 special shaped aluminum wire

    6061 special-shaped aluminum wire is customizable for complex cross-sections, reducing processing costs and boosting efficiency. Ideal for rail, automotive, and specialty equipment, with high dimensional accuracy ensured by advanced extrusion and mold technology.

Chalco 6061 aluminum wire | Flexible supply form, support batch & customized production

To meet the production needs of different industries, Chalco provides 6061 aluminum wire in a variety of supply forms, including aluminum coiled wire, aluminum wire rope, aluminum spool and aluminum alloy continuous coil wire. These different supply forms take into account mass production, automated processing and high-strength applications, ensuring that customers can get the most suitable product solutions.

  • 6061 aluminum coil wire
    6061 aluminum coil wire

    Continuous winding is suitable for mass production, easy for storage, transportation and automatic feeding, reducing downtime and improving production efficiency.

  • 6061 aluminum wire rope
    6061 aluminum wire rope

    It is made of multiple strands of aluminum wires , with high strength, corrosion resistance and light weight, suitable for high-load applications such as aerospace, marine engineering, and lifting equipment.

  • 6061 aluminum wire spool
    6061 aluminum wire spool

    Precise winding, adaptable to automated equipment, stable wire feeding, reduced risk of wire breakage, suitable for 3D printing, and automated feeding.

  • 6061 aluminum continuous coil wire
    6061 aluminum continuous coil wire

    Extra-long wire reduces the frequency of replacement and is suitable for industries such as automated manufacturing, cable production, and transformer windings, with efficient and stable feeding.

Chalco 6061 aluminum wire | Professional surface treatment to meet high-end customization needs

To meet the needs of different industrial applications, Chalco provides a variety of aluminum wire surface treatment processes to effectively improve corrosion resistance, conductivity , mechanical properties and aesthetics, ensuring that the product has excellent performance in various environments.

Anodizing

  • Forms a dense oxide film, significantly improving corrosion resistance
  • Improve surface hardness and enhance wear resistance
  • Can be customized in a variety of colors (black, gold, blue, etc.) to meet the needs of decoration and special applications

Coating

  • Tin Plating – Improves conductivity & solderability, suitable for power industry, cable connection
  • Silver Plating – Further improves conductivity, suitable for high-end electronics and power transmission
  • Nickel Plating – Enhances high temperature resistance & corrosion resistance, suitable for high temperature environments and electrical connections
  • Zinc Plating – Mainly used for corrosion protection, suitable for outdoor facilities and power equipment

Chalco 6061 aluminum wire | High performance aluminum wire covering multiple industries

Chalco 6061 aluminum wire is widely used in power electronics, automobile manufacturing, aerospace, mechanical equipment, architectural decoration and marine engineering industries due to its high strength, corrosion resistance, good conductivity and machinability. In response to the needs of different fields, we provide a variety of specifications and surface treatment processes to ensure that the product still has excellent performance in harsh environments.

6061 aluminum wire for power and electronics

6061 aluminum wire performs well in the power industry, has good conductivity and corrosion resistance, and is suitable for various electrical systems and cable manufacturing.

  • Cable cores – for power transmission, electrical connections
  • Ground wire – good conductivity and durability
  • Transformer windings – Lightweight and efficient, improving the performance of power equipment
  • E-Al99.5 wire – designed for high conductivity electrical applications
  • 6061 Aluminum Wire – Enhanced conductivity for cables and high voltage transmission systems

6061 aluminum wire for aerospace

6061 aluminum wire is an important material in the aerospace industry due to its high strength, corrosion resistance and lightweight properties, and is used in critical structures and electrical systems.

  • Aviation cables – lightweight design to reduce aircraft weight
  • Antenna components – reliable signal transmission to ensure stable aviation communications
  • Structural support wire – high strength and durability, suitable for aviation fuselage connections
  • 6061 anodized aluminum wire – suitable for aviation electrical connectors, fasteners, improved corrosion resistance

6061 aluminum wire for automotive manufacturing

With the increasing demand for lightweight and high strength, 6061 aluminum wire is widely used in the automotive industry to manufacture electrical systems and structural parts to optimize vehicle performance.

  • Automotive wiring harness – lightweight design to improve fuel economy
  • Electrical connectors – Stable electrical conduction ensures reliable operation of vehicle electronic systems
  • Brake line – corrosion resistance, stable performance
  • Automotive fasteners (rivets, bolts, nuts) – cold-forging to provide high-strength connections and reduce vehicle weight

6061 aluminum wire for mechanical manufacturing

is widely used in the machinery manufacturing industry for high-precision parts and structural materials due to its good mechanical properties and weldability.

  • Springs – provide high strength and good resilience
  • Fasteners (bolts, nuts, rivets) – manufactured using cold heading technology for high durability
  • Welding filler material – suitable for MIG/TIG welding, improving welding stability
  • Industrial Equipment Parts – Mechanical components that require high strength and corrosion resistance

Chalco 6061 aluminum wire product technical parameters and performance advantages

Electrical property of 6061 aluminum wire
Specific Resistance 23.040 Ohm cm /ft
Specific Resistivity 3.83 µOhm cm²/cm
Commercial Resistance Tolerance (On Sizes below 0.020) 3.00 %
Thermal Electromotive Force (EMF) Vs Copper -0.014
Physical property of 6061 aluminum wire
Youngs Modulus 10 x 106 psi
Specific Heat at 20 Degree Celsius (ºC) Temperature 0.230 cal/g
Thermal Conductivity 1.650000 W/cm/ºC
Coefficient of Linear Expansion 23.4 x 10-6 in/in ºC
Melting Point 649.00 ºC
Chemical composition of 6061 aluminum wire
Element %
Nominal Aluminum (Al) Composition 97.9000 %
Nominal Chromium (Cr) Composition 0.2500 %
Nominal Copper (Cu) Composition 0.2500 %
Nominal Magnesium (Mg) Composition 1.0000 %
Nominal Silicone (Si) Composition 0.6000 %
Tensile Strength of 6061 aluminum wire
Hard Ultimate Tensile Strength (UTS) 45000 psi
Annealed Ultimate Tensile Strength (UTS) 18000 psi
Hard Yield Tensile Strength (YTS) 40000 psi
Annealed Yield Tensile Strength (YTS) 8000 psi
Note All values may vary dependent on specific design and usage.
  • High strength : After heat treatment, it has high tensile strength and wear resistance
  • Strong corrosion resistance : suitable for humid, high temperature and corrosive environments
  • Good electrical conductivity : suitable for electrical connections, conductor applications
  • Excellent processability : easy to cut, weld, draw, and bend
  • Lightweight design : lighter than copper wire, reducing equipment load
  • Strong surface treatment compatibility : suitable for anodizing, tin plating, silver plating, etc.

Chalco — A global trusted aluminum wire 6061 aluminum wire supplier

As a global leader in aluminum processing, Chalco is committed to providing high-quality 6061 aluminum wire that meets the stringent requirements of various industries for high strength, corrosion resistance, precision processing and weldability. We have won the trust of customers around the world with advanced production technology, strict quality control and a complete global supply chain.

Industry-leading manufacturing capabilities

The product is manufactured using a full range of processes including cold rolling, hot rolling, extrusion, and cold heading to ensure that the product has excellent mechanical properties and dimensional accuracy.

Advanced online testing and quality control system ensures that each batch of aluminum wire meets international standards

Comply with global standards, quality guaranteed

Passed ASTM, EN, GB/T, ISO and other international certifications to meet global market needs

Provide RoHS and REACH environmental compliance certification, in line with green manufacturing standards

Various supply forms to meet different needs

Mass Production & Automated Manufacturing - Coil Wire, Continuous Coil Wire

Precision machining & high-end applications - Aluminum spool, aluminum wire rope

Flexible customization, global supply

Provide customized processing according to drawings, support cutting, plating, anodizing, welding filling and other value-added services

With a stable global supply chain, we can respond quickly to customer orders and ensure short-term delivery

Contact us to get the latest quote for Chalco 6061 Aluminum Wire!

Chalco can provide you the most comprehensive inventory of aluminum products and can also supply you customized products. Precise quotation will be provided within 24 hours.

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